PlantOS™ Case Study · CEAT Tyres
Download Full Story
Tire Manufacturing · India · 5 Plants · Data as of Jan 2026
PLANT RELIABILITY.
Equipment Faults + Process Anomalies
CEAT Tyres—one of India’s largest tire manufacturers—didn’t just digitize its operations. It closed the loop: from raw sensor signal to prescribed action to user-validated production outcome. Here’s what that looks like at scale.
Thank you for your interest in
PlantOS™ Prescriptive AI.
Enter your official work email to unlock specs delivering
3 outcomes in 1 prescription — zero guesswork.
[contact-form-7 id=”f4cc0e4″ title=”pdf downlaod for landing page of SEMI- AUTO- NOMOUS PLANT”]
0
Hrs Downtime
Eliminated
Unplanned. User-validated.
0
Hrs MTBF
199 critical assets monitored
0
%
Prediction Accuracy
Across 199 critical assets
All figures validated by CEAT’s engineering & operations teams via PlantOS™ Prescription Engine 
What’s inside
FROM NOISE
TO OUTCOMES.
Mechanical Faults
Vibration, wear & bearing degradation
Physics + AI models detect gear mesh anomalies, backlash patterns, and lubrication failure before they cascade into downtime.
Electrical Faults
Motor overheating & drive anomalies
Temperature trend analysis at motor DE bearings surfaces cooling failures and load imbalances before they trip production.
Process Induced Faults
Parameter drift & quality deviation
Continuous monitoring across Inner Liner, Calendar, and Curing stages detects process shifts before they reach the next stage.
01
1850+ measurement points, One Single Source of Truth
How CEAT unified 51 areas, 199 critical assets, and 6 plants into a single
contextualized source of truth — securing Lighthouse Certification.
Physics + AI: precision that predictions can’t match
PlantOS™ doesn’t flag anomalies. It traces root cause — across mechanical,
electrical, and process domains — with 99.81% accuracy.
Diagnostic → Recommendation → Action 226
226 prescriptions acted upon. Real Diagnostic Reports with specific corrective steps
— not dashboards, not alerts. Work orders that close.
Outcomes the plant’s own engineers signed off on
2683 hours recovered. 5582.5 TPH production saved. MTBF extended to 3202 hrs. All
figures from CEAT’s own Engineering & Operations team.
Prediction
≠
Outcomes.
Most AI deployments stop at the alert. They predict. They visualize. They dashboard. But prediction without a closed loop is just a more expensive alarm bell.
CEAT’s deployment with PlantOS™ proves the gap isn’t in the model — it’s in the mile between insight and action. The 99% Trust Loop™ is what bridges it.
The 99% Trust Loop™ – how outcomes are guaranteed
1.
Contextualize equipment + process
51 areas, 199 assets, 6 plants — One Prescriptive AI platform
2.
Detect with physics-based precision
Mechanical, electrical, and process anomalies — not noise
3.
Prescribe exact corrective action
226 prescriptions. Diagnostic → Recommendation → Action
4.
Validate outcomes. Close the loop.
Engineers validate results in PlantOS™ Digital Reporting
Reliability
Throughput
Process Quality
3 Guaranteed Outcomes. 0 Guesswork.
Working with Infinite Uptime has empowered us to maximize reliability through their PlantOS™ platform. This partnership has elevated our operational performance to new heights.
Mr. Sushant Londhe
Head of Mechanical Engineering, CEAT Group Tyres
Full Transformation Story
GET THE COMPLETE PICTURE.
The numbers above are the headline. The full story reveals the real challenges CEAT faced — recurring unplanned stoppages, reactive maintenance cycles, and production uncertainty — and exactly how PlantOS™ flipped the script, delivering user-validated outcomes at every stage of the plant.
✔
Real PlantOS™ Diagnostic Reports from live CEAT deployments
✔
Equipment-level fault detection across mechanical, electrical & process domains
✔
The 99% Trust Loop™ framework step by step
✔
User-validated outcome data, confirmed by CEAT’s own engineering team
Download the Full Transformation Story
Infinite Uptime · 881 plants · 26 countries · Production Outcomes. Delivered.
Thank you for your interest in
PlantOS™ Prescriptive AI.
Enter your official work email to unlock specs delivering
3 outcomes in 1 prescription — zero guesswork.
[contact-form-7 id=”f4cc0e4″ title=”pdf downlaod for landing page of SEMI- AUTO- NOMOUS PLANT”]
Infinite Uptime × CEAT Tyres
A PlantOS™ Transformation Story · Production Outcomes. Delivered.