https://www.youtube.com/watch?v=WwAqjkfO0s0
Why PlantOS™
What this means for you?
Discover PlantOS™ in Frost & Sullivan Executive Interview 
PlantOS™ is a layered intelligence ecosystem,
where advanced sensing meets vertical AI and on-demand expertise.
At its core, PlantOS™ combines:
- Advanced Sensing Technology (MEMS & Piezoelectric sensors) gathering precision data
- Collaborative, industry-specific Prescriptive AI that learns from every equipment it monitors
- On-demand human intelligence to close expertise gaps instantly
From CFOs safeguarding ROI, to COOs chasing productivity, to Maintenance & Energy Managers driving plant reliability — PlantOS™ empowers every stakeholder to achieve, accelerate, and exceed KPIs
Advanced
Sensing Technology
PlantOS™ comes alive with advanced sensing technology, engineered to capture granular data in the harshest industrial environments. Our sensors don’t just survive in extremes
they thrive.
High surface temperature
up to 150°C
Ultra low-speed
rotations
as low as 2 RPM
Acidic
& corrosive environment zones
High Humidity environment
Explosive environment
Underwater environment (IP68 certified*)
Advanced Sensing Technology
Engineered to Endure, Designed to Deliver
Sensors That Withstand Every Industrial Environment
vEdge 3XTURPM
Wired MEMS Technology
Features
- • Contact temperature range (with vibration pad mounting) -20°C to 85°C
- •Equipment with transient load patterns, operating between Revolution Per Minute (RPM) of 20 RPM to 5000 RPM such as
- Blowers
- Compressors
- Mills
- Pumps
- Gearboxes
Thank you for your interest in
PlantOS™ Prescriptive AI.
Enter your official work email to unlock specs delivering
3 outcomes in 1 prescription — zero guesswork.
[contact-form-7 id=”04a48ed” title=”pdf download”]
vSense 3XT
Wired Piezo-electric Technology
Features
- •
Asset contact temperature range: -40° C to 120° C - •
Equipment with transient load patterns, operating between Revolution Per Minute (RPM) of 100 RPM to 3900 RPM such as
- Steam Fans
- Corrosive Environment Pumps (SAP/PAP)
- Ventilation Fans
- High Speed Motors
- High Speed Compressors
Thank you for your interest in
PlantOS™ Prescriptive AI.
Enter your official work email to unlock specs delivering
3 outcomes in 1 prescription — zero guesswork.
[contact-form-7 id=”04a48ed” title=”pdf download”]
vSense 1XT
Wired Piezo-electric Technology
Features
- •
Asset contact temperature range: -40° C to 130° C - •
Equipment with transient load patterns, operating between Revolution Per Minute (RPM)* of 2 RPM to 3900 RPM such as
- Blowers
- Compressors
- Mills
- Pumps
- Gearboxes
Thank you for your interest in
PlantOS™ Prescriptive AI.
Enter your official work email to unlock specs delivering
3 outcomes in 1 prescription — zero guesswork.
[contact-form-7 id=”04a48ed” title=”pdf download”]
vSense 3XTRPM
Wired Piezo-electric Technology
Features
-
•
All-in-One Monitoring Unit – Combines 3-axis vibration, temperature, and RPM sensing in one compact module. -
•
Compact & Light weight -
•
Asset contact temperature range: -20° C to 120° C -
•
Equipment with transient load patterns, operating between Revolution Per Minute (RPM) of 20 RPM to 12000 RPM such as
- Steam Fans
- Corrosive Environment Pumps (SAP/PAP)
- Ventilation Fans
- High Speed Motors
- High Speed Compressors
Thank you for your interest in
PlantOS™ Prescriptive AI.
Enter your official work email to unlock specs delivering
3outcomes in 1 prescription — zero guesswork.[contact-form-7 id=”04a48ed” title=”pdf download”]
FitMachine 3XT
Wireless MEMS Technology
Features
-
•
Contact surface temperature range: -20° C to 80° C -
•
Battery Life ≥ 2 years – varies with duty cycle -
•
Equipment with transient load patterns, operating between Revolution Per Minute (RPM) of 100 RPM to 3600 RPM such as
- Blowers
- Pumps
- Gearboxes
Thank you for your interest in
PlantOS™ Prescriptive AI.
Enter your official work email to unlock specs delivering
3 outcomes in 1 prescription — zero guesswork.
[contact-form-7 id=”04a48ed” title=”pdf download”]
FitMachine 3XT Ex
Wireless MEMS Technology
Features
-
•
Asset contact temperature range: -25° C to 75° C -
•
ATEX certified – suitable for explosive environments -
•
Battery Life ≥ 5 years – varies with duty cycle -
•
Equipment with transient load patterns, operating between Revolution Per Minute (RPM) of 20 RPM to 5000 RPM such as
- Blowers
- Pumps
- Gearboxes
Thank you for your interest in
PlantOS™ Prescriptive AI.
Enter your official work email to unlock specs delivering
3 outcomes in 1 prescription — zero guesswork.
[contact-form-7 id=”04a48ed” title=”pdf download”]
EDGEIU
The PlantOS™ Process Edge Intelligence Unit efficiently sources data through tag reading. It captures
critical
process parameters—including temperature, pressure, and energy—and securely transmits
this
data to the
collaborative AI within the PlantOS™ ecosystem for advanced analysis and
optimization.Available in three dedicated variants—EDGEIU–PLC, EDGEIU–DCS, and
EDGEIU–Touch—each
designed to integrate seamlessly into distinct process control architectures.
EDGEIU-PLC
Purpose-built for direct
integration with Programmable
Logic Controllers. It ensures
rapid data collection from
machine-level control systems,
enabling real-time visibility and
performance insights.
Thank you for your interest in
PlantOS™ Prescriptive AI.
Enter your official work email to unlock specs delivering
3 outcomes in 1 prescription — zero guesswork.
[contact-form-7 id=”04a48ed” title=”pdf download”]
EDGEIU-DCS
Tailored for complex Distributed
Control Systems, it consolidates
data from multiple process
loops and control layers,
ensuring cohesive monitoring
and coordinated process
optimization across the plant.
Thank you for your interest in
PlantOS™ Prescriptive AI.
Enter your official work email to unlock specs delivering
3 outcomes in 1 prescription — zero guesswork.
[contact-form-7 id=”04a48ed” title=”pdf download”]
EDGEIU-Touch
A versatile interface unit that
combines local data visualization
with intelligent connectivity,
offering operators on-the-ground
process monitoring and secure
collaboration with the central
PlantOS™ AI platform.
Thank you for your interest in
PlantOS™ Prescriptive AI.
Enter your official work email to unlock specs delivering
3 outcomes in 1 prescription — zero guesswork.
[contact-form-7 id=”04a48ed” title=”pdf download”]
Collaborative AI
Your Outcome Assistant
Meet the PlantOS™ Outcome Assistant, our collaborative AI that is
- Trained on 80,000+ measurement locations (and growing!)
- Optimized across Steel, Cement, Aluminium, Chemicals, Tires, Pharma, F&B, and more
- Achieves 99.97% prediction accuracy
This is not just an algorithm — this is your extended plant intelligence.
From predicting bearing failures, to prescribing cost-saving maintenance activities, to alerting energy managers on KPI drifts, the Outcome Assistant translates data into direct actions that protect ROI, eliminate downtime, and safeguard workforce safety.
When Artificial Intelligence
Meets Human Ingenuity
With PlantOS™, intelligence is layered — and
human expertise is the final seal of trust.
24 × 7 Remote Monitoring by specialists
On-demand domain expertise available anytime, anywhere
Centre of Excellence ensuring every review, every report, every anomaly is addressed and closed with precision
Live Action
PlantOS™ Live in Action
Prescriptive Maintenance- Energy Efficiency
Digitalized
0
[INSERT_ELEMENTOR id=”520″]