Star Cement Achieves 10X ROI in < 6 Months with Prescriptive AI

See how Star Cement leveraged PlantOS™ to move beyond simple ‘alerts’ to ‘actions,’ saving 920K kCal in Specific Heat Consumption (SHC) and boosting throughput by 10 TPH. This is the 99% Trust Loop in action, delivering a fully user-validated, verifiable outcome.

Key Verified Outcomes Delivered
These results are User-Validated and digitally verifiable by Star Cement’s own teams, demonstrating the power of the 99% Trust Loop.

• Financial Impact:10X ROI achieved in less than 6 months.
• Reliability: 46 hours of Unplanned Downtime prevented.
• Throughput/Production: Throughput raised by 10 TPH (Tons Per Hour) and 600 Tons of production preserved.
• Energy Efficiency: 920,000 kCal saved in Specific Heat Consumption (SHC).
• Trust: The AI’s prescribed actions were acted upon, resulting in guaranteed business impact, as documented in their internal reports

The biggest change was the immediate establishment of a single source of truth. We moved from reactive chaos to proactive control.
-Mr. Dhawan Soni, E&I Head, Star Cement

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