Prescriptive Maintenance
PlantOS™ – Rise of AI-assisted Decision Making
PlantOS™ Prescriptive Maintenance harnesses AI to move beyond prediction, providing clear
actions to prevent failures and optimize performance. It empowers decision-making with
data-driven insights that boost reliability and efficiency.
What is Prescriptive Maintenance
What is Prescriptive Maintenance
by PlantOS™?
Our Impact
AI-Powered Prescriptive Maintenance for Smarter, Reliable Operations
Prescriptive Maintenance by Infinite Uptime leverages PlantOSTM‘s AI-driven analytics to deliver precise, actionable insights and recommendations that tell you exactly what maintenance actions to take, when to execute them, and how to prioritize interventions for maximum equipment reliability and operational impact. 
99.97% Equipment Availability 
Outcomes Delivered
Prescriptive Maintenance Designed
for Every Stakeholder
At Infinite Uptime, we deliver Prescriptive Maintenance services,
tailored for key stakeholders across your organization
- Eliminate
- Reduce
- Raise
- Create
- Safeguard
Frank
CFO
Reduce
Conversion Cost per Unit Produced
Raise
Utilization Growth %
Safeguard
ROI / Value Creation per Unit Time per Unit Area
Chad
COO
Reduce
Cost of Maintenance per Unit Produced
Raise
Safety & Risk Management
Safeguard
ROI / Production Agility
Derek
CDO
Reduce
Digital Tool Scatter / Integration Complexity
Create
AI-driven Site-wise Dashboards + Schedules
Safeguard
ROI-centric Digital Transformation
Peter
Plant Head
Raise
Output Growth %
Create
% Decisions Based on AI Prescriptions
Safeguard
Cost Competitiveness
Mike
Maintenance Manager
Eliminate
Unscheduled Downtime Hours
Create
% AI Prescriptions Accepted & Acted Upon
Safeguard
Asset Reliability
Emaad
Energy Manager
Reduce
Cost of Energy per Unit Produced
Safeguard
Energy Efficiency
Disha
Digitalization Manager
Raise
Productivity Growth %
Create
Digital Ways of Working
Safeguard
Digital Transformation ROI
World’s Most User-Validated
Prescriptive AI Platform
Contact Us
PlantOS™ Enabled Prescriptive Maintenance
How Does PlantOS™ Enable
Prescriptive Maintenance Excellence?
PlantOS™ delivers comprehensive Prescriptive Maintenance services through a unified
platform featuring five integrated functional modules designed to baseline, benchmark,
optimize, collaborate, and prescribe intelligent recommendations for critical rotating
equipment, auxiliary systems, static assets, and process optimization.
Sense
& Ingest
Outcome based selection, installation and ingestion of equipment and process data from parameter to plant level.
Administer &
Configure
Enables users to perform administrative tasks and access various Infinite Uptime applications within the PlantOS™ platform
Diagnose &
Analyze
Employs artificial intelligence to identify equipment faults & process variance.
Act
& Resolve
Empowers process and reliability teams with actionable insights to maximize availability and optimize efficiency & quality.
Collaborate &
Integrate
Features an AI driven applications for answering plant, equipment, and process related queries and provides API documentation for seamless integration with third party applications.
Production Outcomes
What is the Path to Achieve Production Outcomes through Prescriptive Maintenance?
The path to Production Outcomes through Prescriptive Maintenance involves leveraging AI-driven insights to systematically baseline current performance, benchmark against industry standards, optimize machine operations through actionable insights and recommendations, and collaborate across teams to prevent failures, minimize downtime, and ensure consistent production goals and operational excellence. Infinite Uptime Framework
The Infinite Uptime
Prescriptive Maintenance Framework
At Infinite Uptime, we have developed a comprehensive framework to guide
you on the path to achieving superior production outcomes
PlantOSTM Asset Performance Management
Failure Modes & Effects Analysis (FMEA):Failure Modes and Effects Analysis (FMEA) is a structured approach used to identify potential failure modes in a system, process, design, or service, and then assess the risk associated with those failures. The goal is to prioritize issues based on their severity, likelihood, and ability to detect them, so you can address the most critical problems first.
Risk-Based Inspection (RBI)Risk-Based Inspection (RBI) is a powerful maintenance planning method used mostly in industries like oil & gas, chemical, power generation, and manufacturing. It helps prioritize inspection efforts based on risk, rather than doing inspections on a fixed calendar schedule.
Asset Management StrategyIt’s a strategic plan that aligns asset management activities with the organization’s overall business goals, aiming to maximize value, reduce risk, and optimize cost over the asset’s life cycle.
Critical & rotating equipment
Online Diagnostics and Recommendations:
Our AI-powered system continuously monitors your critical and rotating equipment, providing real-time diagnostics and recommendations for optimal performance.
Turbine and Turbo Machine Monitoring:
PlantOSTM offers specialized monitoring capabilities for turbines and turbo machines, ensuring their reliability and efficiency.
Online Oil Analysis:
We integrate online oil analysis to detect and prevent lubrication-related issues, extending the life of your equipment.
Auxiliary / static equipment
Manual Periodic Diagnostics and Recommendations:
PlantOSTM covers auxiliary and static equipment, providing periodic diagnostics and recommendations for comprehensive reliability.
Thermography and Non-Destructive Testing:
Our system incorporates thermography and non-destructive testing techniques to identify potential issues without disrupting your operations.
Periodic Oil Analysis:
Regular oil analysis helps optimize lubrication and prevent premature wear and tear of your equipment.
Root Cause Failure Analysis (RCFA) and Defect EliminationWe conduct thorough RCFAs to identify the root causes of failures and implement proactive maintenance measures to eliminate defects.
Lube ManagementPlantOSTM helps you establish an effective lubrication management program, ensuring the right lubrication at the right time for your equipment.
Computerized Maintenance Management System (CMMS)Our system integrates with your CMMS to streamline task and schedule management, ensuring efficient execution of maintenance activities.
Re-FMEA and Re-schedulingWe continuously revisit and update FMEAs and maintenance schedules based on the latest data and insights, fostering a culture of continuous improvement.
Process Induced FaultsContextualize process parameter and equipment condition to proactively manage and avoid process induced faults
Get answers to common questions.
What is Prescriptive Maintenance in industrial operations?
Prescriptive Maintenance is an advanced AI-driven maintenance approach that not only predicts equipment failures but also recommends exact actions, timing, and priorities to prevent breakdowns and optimize asset performance.
How is Prescriptive Maintenance different from Predictive Maintenance?
Predictive Maintenance forecasts when a failure may occur, while Prescriptive Maintenance goes further by telling maintenance teams what to do, when to do it, and how to execute it to avoid failure and improve reliability.
What are the benefits of Prescriptive Maintenance?
Prescriptive Maintenance helps organizations reduce unplanned downtime, improve equipment reliability, lower maintenance costs, extend asset lifespan, increase production efficiency, optimize energy usage, and make better maintenance decisions through AI-powered recommendations. It enables maintenance teams to take proactive actions that prevent failures and maximize operational performance.
How does AI enable Prescriptive Maintenance?
AI enables Prescriptive Maintenance by analyzing real-time equipment and process data to identify potential failures, determine likely causes, and recommend the best corrective actions before a breakdown occurs. By combining machine learning, predictive analytics, and Industrial IoT (IIoT) data, AI helps organizations reduce downtime, improve equipment reliability, lower maintenance costs, and optimize operational performance.
How does AI power Prescriptive Maintenance in PlantOS™?
AI continuously analyzes vibration, oil, thermography, process signals, and operational data to detect anomalies, diagnose issues, and prescribe corrective maintenance actions that maximize equipment performance and reliability.
Can Prescriptive Maintenance reduce unplanned downtime?
Yes. By identifying failure patterns early and prescribing corrective actions, it significantly reduces unexpected breakdowns and improves plant availability.
What measurable outcomes does Prescriptive Maintenance deliver?
It delivers:
- Higher equipment availability (up to 99.97%)
- Reduced maintenance cost per unit
- Extended asset life
- Fewer unplanned shutdowns
- Improved production stability
- Faster maintenance response times
What is the role of AI in failure prevention?
AI detects subtle changes in machine behavior across multiple signals (vibration, heat, oil, acoustics) and converts them into actionable maintenance instructions to prevent failure progression.
What is the PlantOS™ Prescriptive Maintenance framework?
It is a structured AI system that includes Sense & Ingest, Diagnose & Analyze, Act & Resolve, Collaborate & Integrate, and continuous optimization layers to manage industrial assets intelligently.
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